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Oil heating High Precision Bearing Banbury Internal Mixer For Plastic / rubber mixer banbury

Oil heating High Precision Bearing Banbury Internal Mixer For Plastic / rubber mixer banbury

    • Oil heating High Precision Bearing Banbury Internal Mixer For Plastic / rubber mixer banbury
    • Oil heating High Precision Bearing Banbury Internal Mixer For Plastic / rubber mixer banbury
    • Oil heating High Precision Bearing Banbury Internal Mixer For Plastic / rubber mixer banbury
  • Oil heating High Precision Bearing Banbury Internal Mixer For Plastic / rubber mixer banbury

    Product Details:

    Place of Origin: CHINA
    Brand Name: FLAME
    Certification: ISO9001:2000、CE
    Model Number: 120L

    Payment & Shipping Terms:

    Minimum Order Quantity: one set
    Price: USD 155,000/set
    Packaging Details: Standard Export Packing
    Delivery Time: 60 working days
    Payment Terms: T/T
    Supply Ability: 5 sets/60 days
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    Detailed Product Description
    Bearing: WANFANGDIAN Type: Drop Door And Internal
    Rotors: Chrome Plated And Alloy Hardfacing Electrodes Dynamic Pressure Hammer: Dynamic Pressure Hammer

    Oil heating High Precision Bearing Banbury Internal Mixer For Plastic / rubber mixer banbury

     

    1. Introduction of Product

    Oil heating High Precision Bearing 120L Banbury Mixer  For Plastic and Rubber Material

    This machine is mainly used in the mixing of plastic.The Banbury Mixer adopts the special structure of left,middle,and right which is easy to maintenance.

    Oil heating High Precision Bearing Banbury Internal Mixer For Plastic / rubber mixer banbury

    2. Description:

          1 Mixing volume of mixing cabinet         ………120L…

    2 Main motor power: 300KW, 8P, AC, Siemens brand

    3 Rear rotor speed: 42 rpm

    4 Ratio of front and rear rotor speed: 1:1.17

    5 Discharge type: downward

    6 Colling type: water

    7 rotor shaft: biserial self-aligning roller shaft

    8 Electrical control: controlled by PLC, brand of Mitsubishi.

    9 the decelerator with hard-facing gear makes it's transmission steady, least noisy and everlasting.

    10 Rotor: edges and corners are wearable, welded by welding rod

    11 discharge door can be openned when poweroff

    12 Contactor: LG brand

    13 Equipped with the banbury mixer: hydraulic station,libritorium,DOP oiling device,Electric control cabinet,operating console

      

    3. Equipment list

    main body                              1 group

           1) Mixing cabinet                         1

             made of cast steel, temper treatment, interlayer structure, parts   

             contacted with the material are done with hard chromium

          2) Mixing shaft                           2

             alloy steel casted, temper treatment, wing apex is welded with 

             special welding rod and then be burnish. parts contacted with 

             the material are done with hard chromium

         3) bearing pedestal

              made of cast steel, temper treatment                             

         4) shaft                                  

             biserial roller drum shaft                        

         5) leakage prevent device                   

             end of the mixing shaft adopts hopper to prevent leakage, friction parts adopt high pressure oiling lubricate and  compress

         6) pedestal                           

             profiled bar joint, temper treatment, machining    

     

    2  press hammer and  cylinder                1 group 

           1)press hammer is made of cast steel, parts contacted with the 

            material are done with hard chromium              1

           2)cylinder seat is made of carbon steel tube           1

           3)piston, cast steel made, includes seal ring which is oil resisting

            and heat resisting                               1

           4)press hammer do with balance device               1

     

    3  material feeding device                     1 group   

          1)material feeding neck and material feeding door are made of

           cast steel, parts contacted with the material are done with hard

           chromium  1

          2)material feeding door adopts air pressure            1

     

    4  discharge device                          1 group

          1)discharge door is made of cast steel, parts contacted with the

            material are done with hard chromium           1

         2)discharge door adopts hydraulic rotary actuator.          1

         3)safe fasten on the discharge door adopts hydraulic         1

     

    5  transmission device                        1 group         

          1)speed reducer  obturation oil bath gear speed reducer     1

          2)shaft coupler:

          motor and speed reducer adopts flange flexibility shaft coupler 1

          speed reducer and mixing shaft adopts cardan shaft coupler   1

          3)main motor    300KW, 8 grade                      1

          4)pedestal  profiled bar joint, temper treatment, machining    1

     

    6  electric control device                      1 group    

       1)control cabinet                                 1

       2)start main motor circuit

       3)manual, semi-automatic, full automatic operate circuit, full

        automatic operate circuit's design is integreted with other plants.

      4)Contactor: LG brand;PLC:brand of Mitsubishi.

     

    7  oil pressure and lubricate device              1 group   

       1)discharge device's oil pressure                     1

       2)mixing shaft's lubricate                           1

       3)gear leakage device's leakage prevent ring lubricate and

        compression    1

     

    8  tubing                                   1 group

       1)compressed air component(drainage, pressure regulating,

         Lubricating)

       2)compressed air tubing

       3)lubricate circuit tubing

       4)oil presure tubing

     

    Oil heating High Precision Bearing Banbury Internal Mixer For Plastic / rubber mixer banburyOil heating High Precision Bearing Banbury Internal Mixer For Plastic / rubber mixer banburyOil heating High Precision Bearing Banbury Internal Mixer For Plastic / rubber mixer banburyOil heating High Precision Bearing Banbury Internal Mixer For Plastic / rubber mixer banbury

    4. Applications: 

    Banbury mixer has a wide range of applications, including in raw materials, such as raw rubber, synthetic rubber, resin, asphalt, celluiese, PP, PVC or EVA in to even mixed stock! The body and structure of this machine is strong and durable, making it suitable for heavy-duty mixing and refining operation. Dust stop device has been specially designed to effectively prevent leakage of raw materials and other ingredients. Long service life, simple operation, good results, easy maintenance, convenient replacing of worn-out parts, it is an ideal mixing equipment for heavy-duty usage. Two types of discharge door include drop type and the slide door type. This model is the drop door type.

     

    5. Main Technical Parameter:

     

     

    Project / model    

    S-75L         

    S-100L        

    S-120L        

    S-160L         

    Total volume of Mixer

    75

    100

    120

    160

    Rotating speed of rear rotor (r/min)

    40

    40

    40

    40

    Speed ratio

    1:1.17

    1:1.17

    1:1.17

    1:1.17

    Main motor power(kw)

    160

    220

    310

    355

    Weight(t)

    20

    24

    26

    26

     

     

     

    6.Competitive Advantage:

     1. Used for rubber mixing rubber.

     2. Intermeshing type of rotor.  

     3. Tangential type of rotor.

     4. High efficiency and quality. 
     5. Durability. 
     6. Easy maintenance. 
     7. Low consumption.

     

    7.Service:

     

    1. Oversea installation guide.

    2. Oversea test running

    3. Oversea worker training

    4. Technical support

    5. supply of spare parts

    6. Technical operation support

    7. Formula and processing support

     

    8. Option

    The intermediate of the kneading-room is mainly made of alloy steel. Its surface is hard-plated with chromium, beautiful and wear-resisting. In the middle of the alloy steel rotor is a hole which can cool or heat the rotor by oil or vapour(oil heating or vapour heating) The projecting part of the rotor is made of hard alloy with hardened surface, smooth, shining and lasts well. Since we applied the advanced foreign high-tech, we get excellent result in sealing. Discharge door is  actuated by hydraulic rotary actuator, discharges quickly and smoothly.

     

    9. Installing & debugging service:

    1. After the contract is confirmed, the seller will supply the plan of the workshop, foundation chart and the chart of rubber roller, square axes & all kinds of rollers. All operation manual will be supplied by seller, too.

    2. The seller will send 3-4 technical workers to guide installation and debugging for buyer;

    3. The buyer should supply the spare pipes and electric wires, and the seller just advices the specification or the model of them.

     

    10. Company Introduction

    Zhangjiagang Flame Machinery Co., Ltd is located in national civilization hygienic city close to Shanghai, which is specialized in producing rubber and plastic machinery, including internal mixer, open mill, calendaring machine, extruder production line and recycling production line ,etc. We aim at providing the best quality of products and service to all customers, through continuously improving and developing.

     

    Until now through continually practicing and improving, we already formed a high quality team including advanced talents. We have strictly control system in the products researching, producing, assembling, testing and deliver. Meanwhile we will ensure the market competitiveness and customer applicability by innovating and improving the design and quality of the product.

     

    Flame company insists the management idea of “ excellent quality, integrity manage, high quality after-sales service” ,so that we can win more and more customer’s trust and support from home and abroad .Providing profitable machinery for customers and getting their acceptation are our final success!

     

    Warmly welcomed domestic and oversea customers to visit and inspect our factory, creating mutual benefit for both of us!

    Contact Details
    ZHANGJIAGANG FLAME MACHINERY CO.,LTD.

    Contact Person: Mr. James

    Send your inquiry directly to us (0 / 3000)

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