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Shearing type Rubber Internal Mixer Alloy Hardfacing Electrodes

Shearing type Rubber Internal Mixer Alloy Hardfacing Electrodes

    • Shearing type Rubber Internal Mixer Alloy Hardfacing Electrodes
    • Shearing type Rubber Internal Mixer Alloy Hardfacing Electrodes
    • Shearing type Rubber Internal Mixer Alloy Hardfacing Electrodes
  • Shearing type Rubber Internal Mixer Alloy Hardfacing Electrodes

    Product Details:

    Place of Origin: CHINA
    Brand Name: FLAME
    Certification: ISO9001:2008、CE
    Model Number: FM-270

    Payment & Shipping Terms:

    Minimum Order Quantity: one set
    Price: USD378,000/set
    Packaging Details: Standard Export Packing
    Delivery Time: 120 working days
    Payment Terms: T/T
    Supply Ability: 5 sets/120 days
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    Detailed Product Description
    Rotor Speed: 4-40rpm Rotor Shape: ZZ2
    The Pressure Of The Roof Bolt: 0.58Mpa Motor Power: 1250KW Or DC750KWX2

    1. Introduction of Product

    Shearing type Rubber mixing Alloy Hardfacing Electrodes FM-270 Internal Mixer

    Shearing type Rubber Internal Mixer Alloy Hardfacing Electrodes

     

    Name

    FM-270 Banbury  Internal Mixer

    Cooling Way

    Cooling water

    Type

    Drop door and Internal

    Feature

    It is mainly used for rubber mixing.

    rotors

    Chrome Plated and Alloy Hardfacing Electrodes

    Material

    Cast Steel

    Connect Way

    cardan

    capacity

    Max:4500 Kg/h

    Certificate

    ISO, CE

     
     
    2. Description:
    FM-270 is an internal mixer with shearing type rotors. It is suitable for mastering mixing, plasticization mixing and final mixing compound such as: resin, rubber, plastics, hard rubber products, sealing parts, molded goods and PVC crude material as well as various materials for plastics goods. 
      
    3. Equipment list

    NO.

    SPECIFICATIONS

    01

    Drive Model

    To be confirmed

    02

    Rotor shape

    ZZ2

    03

    Total volume of mixing chamber (L)

    270L

    04

    Fill factor

    0.65

    05

    Working volume (L) 

    202L

    06

    Rotor speed (r/min) 

    4-40

    07

    Motor power (KW) 

    1250 KW or DC750KWX2

     
     
    08

    Consumption of cooling water(m³/h)

     

    Mixer

    40T/h

    Gearbox

    6T/h

    Motor

    13T/h

    09

    Pressure of ram to rubber stock (MPa)

    0-0.58

    11

    Max. Production capacity 
    (rubber gravity at  1.2 )

    Max:4.5 t/h(at gravity of 1.2)

    12

    Power source

    Main motor:690V, AC 50 Hz 3 Ph; Auxiliary machinery:380V,AC 50 Hz 3Ph.

    13

    Overall dimensions (mm)

    7240×4343×5880

    14

    Total weight (not including motor and gearbox)

    50T

     

     Shearing type Rubber Internal Mixer Alloy Hardfacing ElectrodesShearing type Rubber Internal Mixer Alloy Hardfacing ElectrodesShearing type Rubber Internal Mixer Alloy Hardfacing ElectrodesShearing type Rubber Internal Mixer Alloy Hardfacing Electrodes
     
    4. Applications:  The machine is mainly used for mixing and plasting of rubber or plastics.

     

    5. Main Technical Parameter:  

    Intermeshing rotor

    Model

    XM-90E

    XM-135E

    XM-160E

    XM-190E

    XM-270E

    XM-320E

    Total volume(L)

    87

    139

    160

    195

    250

    320

    Filling factor

    0.65

    0.65

    0.65

    0.65

    0.65

    0.65

    Rotor speed(r/min)

    6-60

    6-60

    5-50

    6-60

    4-40

    6-60

    Max ram pressure(MPa)

    0.6

    0.6

    0.6

    0.6

    0.6

    0.6

    Main motor power(KW)

    520

    750

    750-800

    1250

    1250-1500

    1680

    Total Weight(kg)

    23,000

    31,500

    36,000

    45,000

    59,000

    70,000

     

    Tangential rotor

    Model

    XM-1.5

    XM-50

    XM-80

    XM-110E

    XM-160E

    XM-255E

    XM-270E

    XM-410E

    Total volume(L)

    1.5

    50

    80

    110

    160

    250

    270

    400

    Filling factor

    0.6-0.8

    0.6-0.8

    0.6-0.8

    0.6-0.8

    0.6-0.8

    0.6-0.8

    0.6-0.8

    0.6-0.8

    Rotor speed(r/min)

    0-80

    4-40

    4-40

    4-40

    4-40

    20

    4-40

    6-60

    Max ram pressure(MPa)

    0.3

    0.27

    0.37

    0.58

    05

    0.24

    0.52 or 0.6

    0.52 or 0.6

    Main motor power(KW)

    37

    90

    200

    250

    500

    1250

    1250

    1250×2

    Total Weight(kg)

    2,000

    16,000

    22,00

    29,000

    36,000

    55,000

    59,000

    78,000

     

     
    6. Competitive Advantage:

       Temperature measurement

    • The measuring value of compounds in mixer can be shown and printed with accurate and reliable results through the wear-resistance thermocouple probes mounted on the top of discharge door.
    • 14 points for temperature cycle check: 4 points for mixer bearings, 2 points for gearbox bearings, 1 point for lubricating oil of gearbox, 1 point for hydraulic oil.2 points for main motor bearings and 4 points for wearing plates;
    • Normal working mixing temperature will be up to 180 0C.

    Electric control system

    • AC single motor driving.

    AC control system

    • Mitsubishi PLC control. Control circuit and power source in isolation.
    • Control function: full digital adjusting way; self-optimization, advanced PID regulating, with self-adaptive electric current loop so as to reach dynamic state of optimization; adjustable PID speed ring with integral separating function.
    • Speed control: simulating the feedback of speed indicating generator.
    • Range of adjusting speed: 4-40 RPM.
    • Protecting function: etc.  .
    • Diagnose function: etc.

    Main control system     

    • Finish checking and measuring as well as control of the working situation of main machine;
    • Finish various auxiliary drive and control protecting;
    • Checking, measuring and display compound’s temperature, adopt three-pen with paper recorder;
    • Show the electric current, voltage and speed of main machine.
    • Multiple-points temperature cycle check and alarm protection. 
    • Convert-frequency adjusting of sealing lubricating pump;
    • Electronic proportion adjusting compressed air pressure of ram;(speed step less, auto and manual)
    • Finish the liaison of DC and AC;
    • Hydraulic station with the protection of oil temperature, liquid level pressure and blinding of filter net.
    • Production parameters’ function: to be available on printing with the batch, power absorption in KW, discharge temperature and mixing time

    Basic configuration 

    • PLC Mitsubishi
    • Electric component with low voltage (contactor, air-switch) Schneider
    • One set speed adjustor SPDM-3K6 ANSALDO of Italy
    • Converter SIEMENS
    • Input wire switch; push bottom and display light from Schneider.
    • Display instrument (temperature cycle check, current, water temperature, rubber temperature) WP HONGKONG products.
    • Cabinet body Rittal
    • Thermocouple WP GERMANY

    Temperature control system

    • Electric control regulating;
    • PID instrument adjusting;
    • 3 independent circuits;
    • Regulating accuracy: ±2 0C;
    • Regulating range: temperature of water source +5 0C~95 0C, pressure of water source 0.2-04MPa
    • The different temperature of cooling water at entry and extra: Max 4 0
    • Electric heating power: 55KW; 45KW; 30KW
    • Main configuration:
    • Cycle pump for water temperature GROUNFOS CO. of Demark 
    • Pneumatic regulating valve SPIRAX SARCO company.
    • Electromagnetic valve SMC
    • Display instruments RKC Japan
    • Cabinet body RITTAL company

     

     

    7.Service:
     
    1. Oversea installation guide.
    2. Oversea test running
    3. Oversea worker training
    4. Technical support
    5. supply of spare parts
    6. Technical operation support
    7. Formula and processing support
     
    8.Option
    Internal mixer with intermeshing rotor can be used for plasticizing, mixing and final mixing resin, rubber, plastic and other materials for hard rubber products, seals, moulds, PVC as well as material for various plastic products. It is especially suitable for mixing mixture of rubber and plastics, rubber compounds and short fiberfill, and for plasticizing, mixing and final mixing hot sensitive rubber components.
     
    9. commercial terms
    1. Payment: 30% by T/T as advance payment, balance(70%) by T/T before shipment
    2. Lead Time: 60 days after receiving the advance payment
    3. Transportation: container, simple package ( PE film, salver)
    4.Warranty period: From the day of the use of the machine in the buyer’s factory:
       (1) The mechanical Parts: 12 months
       (2) The electrical Parts: 6 months
    5. Installations and Commissioning
       (1) Commissioning will have been made before shipment
       (2) Overseas Commissioning and charges
       one or two technicians will be sent to the buyer to guide the installation and commissioning of the              equipment if the customer requests.
       Customers need topay the charge of our technicians.
       (1) Round-trip Airplane Ticket
       (2) Charges of transportation, accommodation and communication
       (3) The allowance for the technicians is USD 80 per day for one person.
       (4) An interpreter is needed.
    6. Spare parts:
        Spare parts for one year are needed for the customers, and we suggest that customers should buy the     spare parts. (Fittings list will be provided.)
    7. English manual, Figuration drawing and footing drawings are provided.

    Contact Details
    ZHANGJIAGANG FLAME MACHINERY CO.,LTD.

    Contact Person: Mr. James

    Send your inquiry directly to us (0 / 3000)

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