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High precision 3 roll calender machine of bearing and Alloy chilled cast iron

High precision 3 roll calender machine of bearing and Alloy chilled cast iron

    • High precision 3 roll calender machine of bearing and Alloy chilled cast iron
    • High precision 3 roll calender machine of bearing and Alloy chilled cast iron
    • High precision 3 roll calender machine of bearing and Alloy chilled cast iron
  • High precision 3 roll calender machine of bearing and Alloy chilled cast iron

    Product Details:

    Place of Origin: CHINA
    Brand Name: FLAME
    Certification: ISO9001:2000
    Model Number: Rubber calender

    Payment & Shipping Terms:

    Minimum Order Quantity: 1 set
    Price: USD 150,000-185,000/set
    Packaging Details: Standard Export Packing
    Delivery Time: 120 working days
    Payment Terms: T/T, D/A
    Supply Ability: 3 sets/120 days
    Contact Now
    Detailed Product Description
    Number Of Rollers: Three Roller Hardness: HS72-76
    Roller Size: 360×1120mm Converter: China

    High precision 3 roll calender machine of bearing and Alloy chilled cast iron

     

     

    1. Introduction of Product

    High precision of bearing and Alloy chilled cast iron of roll XY-3F Ø360×1120mm Three roll rubber calender machine
    High precision 3 roll calender machine of bearing and Alloy chilled cast iron

    Application:

    Rubber

    Feature:

    High Tenacity

    Product Name:

    Rubber Calender Machine

    Roller Number:

    3 Rollers

    Driving Motor:

    Variable-frequency Motor

    Roller Material:

    1#, 2#, 3# is Alloy Chilled Cast Iron

     


    2. Quick Detail:

    1. Equipment using shift

    Three-continuous-shift production,7 days/every week

    2. Equipment using environment

    Temperature: 5~40℃

    Relative humidity: ≤90%

    3. Energy/Utility

    Power: 380±10% V; 50Hz ±10%; 3 phases

    Control power: AC220V±10%; 50Hz±10%

    Cooling water: 0.3 Mpa; temperature ≤25℃±3℃

    Compressed air: 0.8 Mpa (if needed)

    Steam: 0.8 Mpa (if needed)

     

    3. Description:

    1. Roll specification

    Roll diameter                                                 360 mm

    Roll working surface length                                    1120 mm

    Roll structure                                        hollow smooth rolls     

    (Any special requirements by customer need to be described in advance)

    2. Roll arrangement 

    (Any special requirements by customer need to be described in advance.

    Or choose one of the followings, tick a “√” in the )

    “I” type                                                         □ 

    “F” type,1# roll tilt 60°                                             □

    Horizontal “L” type,1# roll tilt 90°                                    □

    “L” type,3# roll tilt 90°                                             □

    3. Max.calendering width                                         ≤900mm

    4. Min.calendering thickness                                      ≥0.2 mm

    5. Roll central height (usual condition)                       1#roll: +0.12mm 2#roll: 0.0

                                                                                        3#roll: 0.0

      (Any special requirements by customer need to be described in advance)

    6. Roll production speed

    Roll rotation speed(driving roll):                         20 r/min(designed)

    Roll linear velocity(driving roll):                      22.61 m/min(designed)

    7. Velocity ratio of rolls                   

    (Any special requirements by customer need to be described in advance.

    Or choose one of the followings, tick a “√” in the )

    Rubber friction: 0.75 : 1: 0.75                                       □

    Rubber covering: 0.75 : 1: 1                                        □

    Rubber sheet: 1: 1: 1                                              □

    8. Main motor

    Model                                YVP-250M2-6P(converter control)

    Power                                                        40 KW

    Rotating speed                                            1000r/min

    9. Reducer

    Model                                                    ZSY315-50

    Speed ratio                                                      50

    10. Roll nip adjustment device

    Mode                                              By the hand wheel

       Adjusting range                                             0~6 mm

    Pitch motor model                                          Wld100-59

    Power                                                      0.25KW

    Rotation speed                                             1400r/min

    11. Bearing group

       Bearing structure        rolling bearing (double row self-aligning roll bearing)

    Bearing model                                          23040CK/W33

    12. Lubricating device

    Lubrication method                                          by thin oil

    Oil pump flow                                                 4 L/min

    Motor model                                                YS-7124

    Motor power                                                0.37 KW

    Motor rotation speed                                      1400r/min

    13. Rubber-guard device

    Rubber-guard type                                     axial movement

    Gap adjustment method                                        manual

    14. Overall dimension(L*W*H)                     4400/4700*1700*2100mm

    15. Total weight                                                 ~11.6 t

     

    High precision 3 roll calender machine of bearing and Alloy chilled cast ironHigh precision 3 roll calender machine of bearing and Alloy chilled cast ironHigh precision 3 roll calender machine of bearing and Alloy chilled cast ironHigh precision 3 roll calender machine of bearing and Alloy chilled cast iron
    5. Specifications:

    Type

    XY-3Γ230x630

    XY-3Γ252x720

    XY-3Γ360x1120

    XY-3Γ400x1400

    XY-3Γ450x1500

    XY-3Γ610x1730

    XY-3Γ710x2130

    XY-3Γ810x2430

    Roll Diameter(mm)

    230

    252

    360

    400

    450

    610

    710

    810

    The length of the roll surface(mm)

    630

    720

    1120

    1400

    1500

    1730

    2130

    2430

    Roll ratio

    1:1:1

    1:1.2:1

     

    1:1:1

    1:1:1

    0.733:1:1

    0.733:1:0.733

    1:1:1

    1:1.383:1.383

    1:1.383:1

    1:1:1

    1:1.5:1

    1:1:1

    1:1.4:1

     

    1:1:1

    1:1:1

    1:1.5:1

    The roll speed(m/min)

    0.8-8

    2-16

    3-20

    3-26

    3-26

    6-54

    8-50

    2-20

    Pitch Range(mm)

    0-7

    0-10

    0-10

    0-10

    0-10

    0-20

    0-20

    0.5-25

    Products minimum thickness(mm)

    0.2

    0.2

    0.2

    0.2

    0.2

    0.15

    0.15

    0.5

    Product Width(mm)

    500

    550

    1000

    1200

    1400

    1500

    1900

    2150

    Motor Power(KW)

    7.5

    22

    55

    55

    75

    132

    185

    220

    Weight(KG)

    2600

    5500

    16000

    17500

    19000

    52000

    67000

    94000

     

     

     

     

     

     

     

     

     

     

     

     

     

     

     

     

     

     

    Type

    XY-4Γ230x630

    XY-4Γ360x1120

    XY-4Γ400x1400

    XY-4Γ450x1500

    XY-4Γ610x1730

    XY-4Γ710x2130

    XY-4Γ810x2430

    Roll Diameter(mm)

    230

    360

    400

    450

    610

    710

    810

    The length of the roll surface(mm)

    630

    1120

    1400

    1500

    1730

    2130

    2430

    Roll ratio

    1:1:1:1

    0.733:1:1:0.73

    1:1.383:1.383:1

    1:1.5:1.51

    1:1.4:1.4:1.4

    1:1.4:1.4:1

    1:1.5:1.5:1

    1:1.5:1.5:1

    line speed of middle roller(m/min)

    2.1-21

    2-20

    3-26

    3-26

    8-50

    3-30

    2-20

    Adjusting range(mm)

    0-10

    0-10

    0-10

    0-10

    0-20

    0-20

    0.5-25

    Min.Thickness of Products(mm)

    0.2

    0.2

    0.2

    0.2

    0.15

    0.15

    0.5

    Width of product(mm)

    500

    1000

    1200

    1300

    1500

    1900

    2150

    Motor power(KW)

    15

    55

    75

    110

    160

    185

    280

    Weight(KG)

    4800

    15000

    18500

    33000

    62000

    100000

    126000

     

     

    6. Competitive Advantage:
    a. Tailored structure, easy to operate and install.

    b. The speed reducer is the hard-tooth surface gear reducer of class 6 precision, which has long service life and low noise.

    c. Perfect emergency stop device can ensure the safety of person and equipment.

    d. The seal structure with special design can eliminate the leaking phenomenon of lubricating oil.

    e. Friction gear with single output axle herringbone gear, rotating stably. Speed ratio can be adjusted by shifting keys.

    f. Driving structure with single output axis takes the place of big and small driving gears.
     

    7. Service:
     
    1. Oversea installation guide.
    2. Oversea test running
    3. Ovsersea worker training
    4. Technical support
    5. Spare parts supply
    6. Technical operation support
    7. Formula and processing support
     
    8. Application:
    The machine is used for making rubber sheet and rubber covering of fabric.
     
     
    9. Commercial terms
    1. Payment: 30% by T/T as advance payment, balance(70%) by T/T before shipment
    2. Lead Time: 120 days after receiving the advance payment
    3. Transportation: container, simple package ( PE film, salver)
    4.Warranty period: From the day of the use of the machine in the buyer’s factory:
       (1) The mechanical Parts: 12 months
       (2) The electrical Parts: 6 months
    5. Installations and Commissioning
       (1) Up to date commissioning has been made before shipment
       (2) Overseas Commissioning and charges one or two technicians will be sent to the buyer to guide the 
       installation and commissioning of the equipment if the customer requests.
      Customers pay the charge of our technicians.
       (1) Round-trip Airplane Ticket
       (2) Charges of transportation, accommodation and communication
       (3) The allowance for the technicians is USD 80 per day for one person.
       (4) An interpreter is needed.
    6. Spare parts:
       Spare parts for one year are needed for the customers, and we suggest that customers should buy the      spare parts. (Fittings list will be provided.)
    7. English manual, Figuration drawing, and footing drawings are provided.

    Contact Details
    ZHANGJIAGANG FLAME MACHINERY CO.,LTD.

    Contact Person: Mr. James

    Send your inquiry directly to us (0 / 3000)

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